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Process validation lays stress on process design components and also maintains process control at the time of commercialization. It also emphasizes the job of statistical tools and objective measures and emphasizes detection, control of variability, and knowledge.

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What is Called Process Validation?

Process validation is considered the collection as well as evaluation of data right from the stage of process design and all through the production process. It is also known as data analysis that is collected throughout the manufacturing and designing of products for confirming that a process can output products of some determined standard reliably.


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Some regulatory authorities, such as the FDA and EMA have published some guidelines related to process validation. The intention of process validation is to ensure varied inputs that result in high and consistent quality outputs. This is a continuous process that should be habitually adapted when the manufacturing feedback gets collected.

It is important to have end-to-end validation of various production processes to determine product quality as quality can’t be determined only through finished-product scrutiny. Process validation is a need of present GMPs (Good Manufacturing Practices) for finished pharmaceuticals and medical devices. Hence, it does apply to the manufacturing of both medical devices and drug products.

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Kinds of Process Validation

There are 4 kinds of process validation and they are:

Prospective validation – This step to validation is commonly undertaken when the process for new formula is validated prior to the commencement of routine pharmaceutical production.

Retrospective validation – This validation is useful for processes, facilities, and process controls that haven’t undergone a formally-documented process of validation. Retrospective validation happens to be acceptable for some well-established processes and wouldn’t be ideal when there are some recent alterations in the operating processes and composition of product or equipment.

Concurrent validation – This approach is used to establish documented proof that processes and a facility do what they intend to do formed on the generated information at the time of actual imputation.

Revalidation – Revalidation is important for maintaining the plant, equipment, computer systems, and manufacturing processes’ validated status.

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Different Stages of Product Validation Activity

The activity of process validation includes three stages and they are:

  • Stage 1 Process Design – In this stage, the commercial process gets defined formed on the knowledge that is gained via scale-up and development activities.
  • Stage 2 Process Qualification – In this stage, the confirmation of process design is made as to whether it is proficient in reproducible commercial manufacturing.
  • Stage 3 Continued Process Verification – Here, in this stage, ongoing assurance is gained at the time of routine production that ensures that the process happens to be in a position of control.

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