Features of Andon
The main objective of Andon is improving the flow of information regarding all problems. All factories go through problems that can either delay or stop their production. A good factory will have fewer problems, the problems are fixed faster, and even the root causes of the problem are eliminated faster.
Andon can help the process by accelerating and standardizing the flow of information and thus allowing a quicker response with very less effort to convey the information. Some of its features are highlighted in our Andon case study assignment samples as follows:
- An operator can raise an issue directly from the system
- MTBF/MTTR reporting regarding production efficiency
- The details of a breakdown are available in a manufacturing process
- E-mail/SMS based notification to Maintenance & Supervisors department
- Higher-level management and executives can know the status of a machine from the laptop/machine itself
- Wireless technology makes the installation process very easy.
- The escalation happens
Andon in Lean Manufacturing
There are multiple ways of using the Andon system in many industries including Lean manufacturing. Amazon uses it in a customer service process. Irrespective of the place it is being used, Andon works only when the operators can use it. It means it gives operators not just permission but to stop if an issue arises.
Employees, particularly in manufacturing, usually cannot stop the line due to fear of getting wrong or due to the cost of downtime. Many people solve the symptom but deal with the actual cause later on. In Lean Manufacturing, the Andon system takes the issue that stopping a line can resolve a symptom but can save from costly and major issues. This fits the Lean principle “Respect of People.” If you are in need of assignment help with Andon, we’ll be glad if you ask us to give guidance to you and write on this subject.
Benefits of Andon in Lean Manufacturing
When you use Andon in Lean Manufacturing, you will get multiple benefits in the short-run as well as in the long term. In the short term its benefits are stated in help with assignment online on Andon as follows:
- Transparency and visibility in a production procedure
- Enhanced efficiency and productivity
- Reduced waste
Long-term benefits include the following:
- Decreased downtime and costs
- Long-term improvements in the production process
- Enhanced customer value due to better quality products
- Responsible operators who have the responsibility to run a line effectively and efficiently have been empowered to take actions as and when problems arise instead of waiting for management.