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The idea of leap production happens to be extremely potent for a business that wishes to remain or become competitive. When there is less waste then it means lower costs and it is a vital portion of a business for remaining competitive.

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What is Meant by Lean Production?

Lean production is meant the set of techniques and tools that are used for improving and streamlining the production system of a company. It intends to boost productivity but by lessening waste.


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A company that embraces the methods of lean production successfully becomes capable of achieving impressive enhancements in its performance. Womack and Jones were the first who recognized the superior features of lean production. At that time they were continuing their research on the carmakers of Japan.

Formerly, lean production was believed apply to production alone but today, people have come to know that these principles are effective for all sectors. With passing time, more and more companies are shifting to automation for attempting and solving regular problems and lean production proposes an approach which provides the operators as well as their job the self-respect they truly deserve.

The idea of lean production can be expressed through an andon’s concept. The chief features of the system of lean production are various phases of production do happen in order and that too without any interruption or flow and customers set that speed of production.

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Usage of Lean Production

Lean production happens to be an approach that concentrates on cutting out waste but without damaging the quality. The remarkable thing is you can apply this approach to every feature of a business beginning from design, distribution, and production. This also intends to cut costs and so, it makes the businesses highly responsive and effective to the needs of the market.

When people use this approach, they can minimize or cut out activities that fail to include worth to the process of production, like mending defective products, holding stock, and undesired people’s movements and products all across the business. The concept of lean production originated in the Japanese manufacturing plants but today, it is getting adopted beyond sophisticated and large manufacturing activities well.


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Advantages of Lean Production

  • Augmented product quality – Augmented efficiency does free up resources and employees for quality control and innovation.
  • Enhanced lead times – Because manufacturing processes have been streamlined, a business can respond to fluctuations better in demand besides other market variables. This results in only some delays and improved lead times.
  • The satisfaction of employees – Lean production improves productivity besides employee satisfaction.

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